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Welcome to Linda and Terry Wolff’s
2012 Solar Products Catalog
Specializing in Sustainable Solar and Wind Energy Products to Brighten your Life!

  

Solar Air Heating
Pricing and Purchasing
 

SOLAR HOT AIR HEAT INFORMATION COMPONENT DESCRIPTION & PURCHASE INFORMATION
  SUN AIRE COLLECTORS
    COMPLETE KITS
    COLLECTOR MOUNTING KITS
    AIR SYSTEMS INSTALLATION KIT
    COLLECTOR MOUNTING KITS
  BLOWERS
    DAYTON - PERMANENT SPLIT CAPACITOR BLOWERS
  BACKDRAFT DAMPER
  SNAP DISC
  INSULATED FLEXIBLE AIR DUCT
  ADJUSTABLE ROOF JACKS
  GALVANIZED WEATHERPROOFING
  GALVANIZED BOOTS
  REGISTERS AND GRILLES
  THERMOSTATS
    AQUASTATS
    COOLING LINE VOLTAGE THERMOSTATS
    LOW VOLTAGE THERMOSTATS
  BACK DRAFT DAMPER
  PASCO THERMOMETER
  PRESSURE GAUGES
  LOW IRON TEMPERED GLASS
  GLAZING MATERIAL
 

AIR COLLECTOR SYSTEMS

Solar air collectors are similar in operation to liquid collectors with one major exception. Air is circulated through the collector and is the medium of heat transfer. Since air will not freeze under any normal circumstances on the planet, all of the techniques and equipment needed to protect liquid systems can be ignored. Air collectors are being used successfully today for such diverse applications as composting toilets, heating water and benzene removal from the earth. Their main functions are for solar space heating of homes and buildings.

The Collectors
In the late 1970’s, most collectors were of questionable construction, with efficiencies of 40 to 50%. By 1985, efficiencies had risen to 60 to 70% and collectors were built with life spans up to fifty years. All high quality air collectors today have three things in common: an enclosure made of aluminum or steel, insulation on the back and sides and low iron, tempered glass glazing on the front. Collectors normally have a single glazing with a dead air space between the glass and the absorber plate. Absorber plates are made of aluminum, steel or copper. The plate is coated on the side facing the sun with black paint or a selective surface process. Selective surfaces (black chrome) increase efficiency by limiting reradiated energy back through the glazing. Air collector absorber plates should be dimpled or corrugated to create air turbulence that helps “wash” the heat from the plate.

Blowers and Controls
When installed properly a 4 foot x 8 foot air collector can provide 25 to 50% of the energy needed to heat a 400 to 800 square foot space depending on climate and building construction. This makes air collector systems ideal for zone type heating systems. We normally use a separate blower, control and ducting system for every 32 to 64 square feet of collector area. The blower pulls air from the cold air inlet of the space through the collector and blows the heated air back to the hot air outlet. Optimum performance is achieved with a squirrel cage blower of approximately 200 to 400 cubic feet per minute of air flow. Smaller blowers can be used and performance is slightly effected, but they must be of a squirrel cage configuration.

The system is controlled by a simple, reliable bi-metal switch in the collector which turns the blower on at 110° and off at 90°. This gives automatic operation with each sun cycle. An interior thermostat or manual switch wired in series with the bi-metal switch allows the occupant to “call for heat” or shut the system off when heat is not required. The system is completed with the addition of a backdraft damper in the duct system to prevent nighttime cooling from thermosyphoning.

Air Movement
Hot air rises and cold air falls. This concept of air movement, called natural convection, is important in any space heating project no matter what fuel is used. Wood stoves are superior to fireplaces in heating mainly because the stove causes a convection current of air throughout the room or building. Most fireplaces only radiate heat into the immediate area. Although this concept is ignored in designing many modern fossil fueled heating systems, it is an integral part of all successful solar heating installations. If a solar heating system works with natural convection, hot air rising and cold air falling, then the result in comfort level can exceed expectations.

 
The Installation
Almost everyone today only lives in half their house - the bottom half. We need heat the most when the weather is cold and we are sedentary (sitting or lying down). In any building with little air movement the air tends to stagnate or stratify. Air temperature rises approximately 1° F. per foot. The ceiling of an A-frame house can be 20 to 25° hotter than the floor. Any good space heating system is designed around the fact that we live near the floor and the heat is at the ceiling.

The cold air inlet to the heating system is the key to efficiency and comfort. To heat any given space, the cold air must be removed and circulated through the heater; therefore, the inlet must be ducted so it is on or near the floor. If the inlet is placed on the ceiling, the heater will tend to recalculate the hot air and leave the floor cold.  The hot air supply may be placed at the ceiling or on the floor with little difference in performance. If placed on the floor, the hot air rises to the ceiling within a short distance. Since collectors are normally installed on the roof of the building being heated, it is best to place the hot air outlet in the ceiling to shorten the duct run. A system installed in this manner decertifies, or mixes, the air in a building like a ceiling fan, in addition to supplying solar heat.

Orientation
The orientation of air collectors for heating in the winter is the same as given on page 18. The collector should face within 30° of true south and tilt at an angle of latitude plus 15°.

Energy Storage
The main niche for air collectors in the solar industry is supplying 25 to 50% of required  energy for space heating. Additional storage is not required in most cases. A normal, well insulated house has enough interior mass alone to store enough heat for three to four hours after sundown, if the temperature is raised 10°F. (i.e., 68° starting, 78° ending). More massive construction, such as adobe or brick, can store even more thermal energy. Due to their complexity, large rock and water storage systems are rarely cost-effective. They often require extraordinary maintenance.

The best features of air collector systems are simplicity and reliability. The collectors are relatively simple devices. A well-made blower can be expected to have a 10 to 20 year life span if properly maintained, and the controls are extremely reliable. Since air will not freeze, no heat exchanger is required. By using packaged insulated flex duct, the installation can be accomplished by anyone with a little mechanical ability. All this adds up to a quick payback on the cost of the equipment and gives you years of warmth with safe clean solar heated air.

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WATER HEATING WITH AIR COLLECTORS
Air collectors may be used to heat domestic hot water using an air to liquid heat exchanger which is
much like a car radiator. A small blower flows air through the collector and passes it over the fins of
the heat exchanger and returns the now cooled air to the collector. A 1/100th horsepower pump draws
water from the bottom of the storage tank and flows it through the copper tubing in the heat exchanger
and back to the top of the tank. The heat from the solar heated air is transferred to the water. Although
air collectors are not quite as efficient as liquid collectors in heating water, the systems are simpler and
require less maintenance than glycol water heaters. An air collector solar water heater uses the same
type of differential control as a liquid system, but the differential is usually higher to account for the
lower heat capacity of air. The system must have a backdraft damper to prevent freezing the heat
exchanger tubing in cold weather. See the diagram

*Special thanks to our vendor AAA Solar Supply for use of their diagrams.

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This page designed and maintained by Terry R. Wolff  Last up-dated on January 10, 2012
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